Smart drum composter - Compost making machine
Description
The Smart Drum Compost-Making Machine is designed to provide a complete and efficient composting system in one integrated unit. Using the principles of aerobic composting, this innovative machine turns organic waste into nutrient-rich compost in a fraction of the time compared to traditional methods. The process begins when organic waste is fed into the machine, where it is first shredded. This shredding mechanism reduces the size of the waste and increases the surface area, allowing microorganisms to break it down more efficiently. The smaller the material, the faster the decomposition process, ensuring quicker composting. Aerobic composting, an exothermic process, generates heat as microorganisms decompose the organic matter. This heat not only speeds up the breakdown but also helps in removing excess moisture through evaporation. As a result, the machine produces dry, ready-to-use compost in as little as 10 to 12 days. The air exchange system ensures that oxygen is constantly available for the microorganisms, which is essential for aerobic composting. Adequate airflow optimises the decomposition process and prevents the formation of odours typically associated with anaerobic methods. Finally, the compost is easily unloaded from the machine at uniform levels, ensuring a consistent and efficient output. This combination of shredding, aeration, heat generation, and moisture control makes the Smart Drum Compost-Making Machine an advanced solution for fast, clean, and environmentally friendly composting. Read More
Key Features
- Ergonomically positioned shredding mechanism
- Range From 200 kg/day to 2000 kg/day
- Odourless and silent operation
- The composting cycle is of 10 – 12 days
- Designed with the highest safety standards
- Complete composting system in a single machine
Smart drum composter
Specification
| Specification | Details |
|---|---|
| Process | Fully automatic aerobic composting process |
| Temperature inside the machine | 60° - 65°C |
| Waste type | Biodegradable organic waste |
| Type of system | Natural in-vessel composting |
| Ambient temperature range | 5° to 40° C |
| Drum Body | Mild Steel with FRP Lining Inside |
| Shredder Blades | Forged Alloy Steel |
| Safety Features | Emergency Switch, Machine Overload |
Detailed Specifications
| Sr No | Machine | Capacity (kg/day) |
Area Dimension (MM) L x W x H |
Total Connected Load (HP) Approx |
|---|---|---|---|---|
| 1 | SD 100 | 100 | 6800 x 4200 x 3800 | 5 |
| 2 | SD 150 | 150 | 7800 x 4200 x 3800 | 5 |
| 3 | SD 200 | 200 | 7700 x 5250 x 4100 | 6 |
| 4 | SD 300 | 300 | 8700 x 5250 x 4100 | 7 |
| 5 | SD 400 | 400 | 9700 x 5250 x 4100 | 7 |
| 6 | SD 500 | 500 | 10700 x 5250 x 4100 | 9 |
| 7 | SD 600 | 600 | 12200 x 5250 x 4100 | 9 |
| 8 | SD 700 | 700 | 12700 x 5250 x 4100 | 11.5 |
| 9 | SD 800 | 800 | 13700 x 5250 x 4100 | 11.5 |
| 10 | SD 900 | 900 | 14700 x 5250 x 4100 | 14 |
| 11 | SD 1000 | 1000 | 15700 x 5250 x 4100 | 14 |
| 12 | *SD 1500 | 1500 | 12000 x 8600 x 5200 | 28 |
| 13 | *SD 2500 | 2500 | 20000 x 8600 x 5200 | 30 |
- The layout dimensions can vary slightly as it depends on the access ramp design since it is specific to the availability of space on the actual site.
- Up to SD 1000 are supplied with a built-in shredder
- *SD 1500 and *SD 2500 are supplied with an external batch machine and conveyor.
- 10-20% sawdust has to be added with the waste depending on the moisture content of the waste.
Frequently Asked Questions.
What is a Smart Drum Composter, and how does it work?
The Smart Drum Composter is an advanced, automated compost-making machine designed to efficiently convert organic waste into nutrient-rich compost. It operates on the principle of aerobic composting, which involves microorganisms breaking down organic matter in the presence of oxygen. The waste is first shredded to maximize surface area for decomposition and then composted in a controlled environment. Heat generated during the process helps evaporate moisture, speeding up compost production. This eco-friendly waste disposal machine ensures a fast and efficient composting cycle, producing ready-to-use compost in 10-12 days.
What types of waste can be composted using the Smart Drum Composter?
The Smart Drum Composter is capable of handling a wide variety of organic waste, including: Food scraps (fruits, vegetables, coffee grounds, etc.) Garden waste (leaves, grass clippings, small branches) Agricultural waste (crop residues, plant matter) Other biodegradable materials (paper towels, napkins, etc.) Additionally, this food waste composting equipment can effectively manage a broad spectrum of organic materials. However, it is important to avoid adding non-organic materials like plastics, metals, or large quantities of meat and dairy, which are not ideal for aerobic composting.
How long does it take to produce compost with the Smart Drum Composter?
The typical composting cycle takes 10-12 days, depending on factors such as the type of organic waste, environmental conditions (temperature, moisture), and the size of the input material. The process is significantly faster than traditional composting methods, which can take months, making it an ideal automatic compost maker for both urban and rural applications.
What is the capacity of the Smart Drum Composter?
The Smart Drum Composter comes in various sizes to suit different needs. It can process organic waste from 200 kg/day to 2,000 kg/day, making it ideal for both small-scale applications (e.g., households, small businesses) and large-scale industrial composting (e.g., farms, food processing plants, commercial waste facilities). This versatility makes it a preferred choice among eco-friendly waste disposal machines.
Is the composting process odour-free and quiet?
Yes! The Smart Drum Composter is designed for odourless and silent operation, making it suitable for use in both urban and rural environments. This automatic compost maker employs a controlled aerobic composting process that minimizes unwanted odours while operating quietly, ensuring no disturbances in nearby areas.
How does aerobic composting work in the Smart Drum Composter?
Aerobic composting is a natural process where microorganisms break down organic waste in the presence of oxygen. In this food waste composting equipment, the waste is shredded to increase surface area, which helps microorganisms work faster. As the organic matter decomposes, it generates heat, removing moisture and accelerating the process. The air exchange system ensures an adequate oxygen supply for the microorganisms, promoting efficient decomposition and producing high-quality compost in 10-12 days.
What maintenance is required for the Smart Drum Composter?
Minimal maintenance is required. Routine checks for moving parts, periodic cleaning, and ensuring no non-biodegradable waste enters the machine help keep it functioning optimally. This ensures the longevity of your eco-friendly waste disposal machine.